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Broken Mask Refurbish


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A good while ago, I got a new puppy. As puppies are wont to do, he started chewing on everything in sight. Unfortunately, I had a habit of leaving the occasional Kanohi mask on the floor. If you're a smart cookie, you'll put 2 and 2 together...
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...and come up with this.

 

Now, I hate throwing out Bionicle pieces, no matter the condition, so I stashed this busted Rode in a drawer for nearly two years before I remembered it and decided to put it to good use.
I got out my trusty rotary tool and went to work. After all, it was already broken, what was I gonna do? Break it more?

 

The fruit of my labors.

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Not too horrible if i say so myself, though it could use a bit more polish here and there.
What do you think, BZP? Is this acceptable modification, or is it...

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ABSOLUTE HERESY?!

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Oh no, you damaged a precious Kanohi! Just kidding, I hated the 2004-2008 masks designs. I like how you salvaged a butchered Kanhoi and fixed it up. You should keep refurbishing the 2004-2008 kanohi, I want to see what you can create with a rotary tool. 

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The primary problem I've been having is that the '04-'10 masks use a fairly soft plastic formula that makes getting a clean edge very difficult with a rotary tool. Unless I can get directly onto my cut with a grinding bit and a buffing pad, I get a nasty "burr" around the edge (visible in the left eyesocket in pic #2 and on the cut in the final pic).
Do you think that "tempering" the plastic would help with that at all? I have a heat gun and icewater readily available.

Edited by DoktorFreizeit
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The primary problem I've been having is that the '04-'10 masks use a fairly soft plastic formula that makes getting a clean edge very difficult with a rotary tool. Unless I can get directly onto my cut with a grinding bit and a buffing pad, I get a nasty "burr" around the edge (visible in the left eyesocket in pic #2 and on the cut in the final pic).

Do you think that "tempering" the plastic would help with that at all? I have a heat gun and icewater readily available.

It could. I wish you luck, and the mask looks great so far :)

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I hated the 2004-2008 masks designs.

 

I almost want to pick up an extra Rode and do something similar now.

 

What's wrong with the Rode?  :crying:

 

Nothing's wrong with it. :) I just wanna try it out using an extra one. Maybe touch up the mouth a bit and make it into a Noble Rode. :sly:

~Your friendly, neighborhood Shadow

 

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So you repaired your Rode and from what I can tell from your pictures you've done a really good job. I don't see any remaining teeth marks.

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